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Advanced Product Quality Planning (APQP) Overview


  • Understand the five phases of APQP and the benefits of the APQP strategy.
  • Identify the inputs and outputs for the five phases.
  • Match the deliverables with the phases of APQP.
  • Understand Phase V and the purpose of feedback, assessment and corrective action.
  • Understand the latest APQP ideas for improving quality and reducing costs.
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APQP Implementation and Improvement


  • Provide a hands-on approach to new product development and continual improvement using the APQP process; its relationship to program management and status reporting to provide the knowledge and skills needed to introduce new products and processes smoothly.
  • Focus on the use of Process Management to achieve improved design, verification & validation using DFMEA, as well as standardization and improvement using Process Flow Diagrams, Process FMEA and Process Control Plans.
  • Understand all major automotive industry approaches to FMEAs and Control Plans and the variations in current use.


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APQP Manufacturing Process Development (MPD)using PFMEA and PPAP


  • Demonstrate an ability to properly and effectively complete all items in the PFMEA process.
    • Demonstrate an ability to properly construct a Process Flow Diagram.
    • Identify steps, requirements, failure modes, causes and controls and properly enter the information in a PFMEA.
  • Explain the relationship among a Process Flow Diagram, PFMEA and Control Plan.
  • Identify special characteristics in manufacturing process design.
  • Explain how to prioritize continual improvements with a focus on the use of Sev, Sev x Occ, and Sev x Occ x Det ratings.
  • Explain the purpose of PPAP.
  • Describe the PPAP submission process.
  • List the PPAP submission levels and requirements.
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All OMNEX open courses are delivered in english language

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